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OPTIV S Next-Generation Dual-Z Compound Vision Measuring Instrument
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Leveraging dual Z-axis independent drive and a composite sensor architecture, the device enables multi‑dimensional parallel measurement, significantly boosting inspection efficiency. Supported by high‑precision closed-loop control technology, it keeps measurement errors at the micrometer—or even sub‑micrometer—level, precisely meeting the stringent quality requirements of high‑end manufacturing and efficiently addressing a wide range of complex workpiece inspection applications.
The equipment is equipped with the world‑leading PC‑DMIS metrology software, drawing on decades of cutting‑edge precision manufacturing expertise. It supports flexible integration of multiple sensor types and offers customizable rotary tables and fixtures, enabling continuous functional upgrades and expanded application scenarios while meeting both current diverse inspection requirements and enterprises’ long‑term technological upgrade needs.
Application Scenarios
With its outstanding performance and flexible configuration, the OPTIV S is widely applicable across numerous industries that demand exceptional precision and efficiency:
1. 3C Electronics: Micro‑dimensional and surface‑morphology inspection of smartphone/watch frames, camera modules, heat sinks, and connectors;
2. Semiconductors: Measurement of dimensions and surface defects on wafers, packaged chips, lead frames, photomasks, spray plates, or electrostatic chucks;
3. Aerospace: High-precision measurement of precision castings, titanium alloy components, and composite material parts;
4. Automotive manufacturing: Dimensional and geometric tolerance inspection of engine components, transmission gears, and chassis structural parts;
5. Precision molds: Verification of the three-dimensional contours and dimensional accuracy of mold cavities and cores;
6. Medical devices: Geometric accuracy and surface defect inspection of orthopedic implants and precision surgical instruments;
7. Automation Integration: Seamlessly integrates with Hexagon’s smart factory ecosystem and is compatible with unmanned production environments.
Technical Features
01 Comprehensive Enhancement of Measurement Efficiency: With dual Z-axis independent drives, the system enables optical and tactile sensors to operate either collaboratively or independently, allowing multi‑dimensional measurements—including 2D dimensions, 3D surface topography, and geometric tolerances—to be completed in a single clamping. This boosts measurement efficiency by 15–30% while effectively eliminating errors associated with repeated clamping.
02 Integrated Customization of Multi‑Sensor Systems: Supports high‑resolution imaging sensors, high‑precision contact scanning sensors, and optionally equipped CWS non‑contact optical sensors, covering measurement needs across all scenarios—including tiny electronic components, transparent or flexible workpieces, and complex curved surfaces.
03 Measurement accuracy reaches new heights: A granite structure paired with precise temperature-compensation technology, combined with a next-generation smart controller and real-time computation and closed-loop feedback systems, enables sub-micron‑level positioning of motion axes, eliminates hysteresis and vibration, and ensures micron‑level measurement repeatability even at high speeds.
04 Expanded Applications of the Rotary Table: With an optional fourth-axis rotary table, 360° measurement with no blind spots is achievable, making it particularly well-suited for full‑circumference inspection of cylindrical and curved‑surface workpieces, thereby significantly broadening the measurement range and application scenarios.
05 Aesthetic and Practical Design Innovation: Combining industrial aesthetics with pragmatism, this device features an integrated black-and-white color-block body and a granite base, balancing ease of operation with measurement stability. Its visualized body‑status design enhances operational efficiency and safety.
06 PC-DMIS Intelligent Metrology: Equipped with PC-DMIS software certified by the PTB algorithm, it supports 14 languages and offline programming based on 3D CAD models. It can intelligently recognize features and generate customized inspection reports, ensuring efficient and convenient operation.
07 HxGN AI Defect Detection: Optional integration with the HxGN Visual Detection platform, leveraging AI technology to enable automated surface defect inspection. It can detect, annotate, and classify a wide range of workpiece defects, seamlessly adapting to automated production line integration.
08 A Future‑Ready Metrology Platform: Equipped with field‑installable upgrade kits, it supports functional expansion and technological evolution, providing ample room for enterprises to pursue long-term growth.
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